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Masterbatch Extruder

Masterbatch extruder, master batch extruder[08-12-02 15:18:50]
CLIMA masterbatch extruder has wide applications in the field of plastic recycling field and is able to produce masterbatch with various parameters. The whole set of masterbatch extruder is equipped with sectors of srewing parts, barrel, gearbox, degasification devices, control system, transmission system and more. The masterbatch extruder is made of premium stainless steel, it has proven high-efficient, energy-saving and easy maintenance during years of practice.
masterbatch extruder


  
                       
Brief introduction:  

Both screws and barrels were designed using the building block principle. The screw configuration. Barrel setup, screw L/D, the number and protocol of feeding and venting, screen change , way of granulating, and the electric control mode are  optimally adjusted according to different material properties and process requirements, in consideration of the machine's versatility in other general application.

Designed by CAD, the closely intermeshed screw elements have excellent self-wiping characteristics, and can be interchanged with each other easily. Or over 20years of experience in screw design and software development enable us to realize efficient solids conveying, melting/plasticizing, mixing/compounding, dispersing, homogenization, devolatilation, pressure-buildup in twin screw extruders, in accordance to the specific requirements of each process. To meet the increasingly, Screw elements are slid onto and new processes, we are providing new types of screw elements are slid onto a spine shaft to achieve higher torque and higher screw channel volume for even higher throughput.

To meet different process requirements and  applications recently designed and provided high torque extruder series  C(n is less than 500    r/min  ,  T/A is greater than 8, )  and high speed &  high torque extruder series  D( n is greater than 600 r/min, T/A is greater than 8,)The newly designed torque distribution system, high-precision grinding of hardened gear teeth, imported  high quality key bearings , and the interlocking of lubrication system are among the reasons for the good reliability of products.

Metering feeders   are equipped with single screw, twin screws (both intermeshing and non-intermeshing), or spring(s) to meet different flow properties of bulk particulates. Besides the standard volumetric metering feeders, the loss-in-weight feeder with accuracy as high as 0.5 % are also available.

Granulating system includes water-trough strand extruding, air-cooling strand extruding, air-cooling die face cutting, water-ring die-face cutting, eccentric hot face cutting with special cooling, and underwater palletizing, Our engineers will recommend you with the best suitable way of granulating according to your material characteristics and process requirements.

For most applications, standard nitrated steel is used for barrels and screw elements. For applications with particular requirements, high corrosion-resistant and high wear-resistant materials of construction with special heat treatments are also provided for our customers to choose.

The key components in the electric control system are all imported very reliable instruments. Simulating control panel, PLC control, and PCC control are also provided upon request besides the standard control mode.

Due to its low vibration and low noise level, the main extruder can be installed on most solid grounds with no need for any special base.

Main parameter:

Model
D(mm)
L/D
n
(r/mm)
P(kw)
T(N.m)
T/A3
Q(kg/h)
TSE-20
22
32¡«60
600
4
30
4.8
0.5¡«15
TSE-30A
30
32¡«60
420
600
7.5
11
80
85
4.5
4.7
5¡«30
5¡«40
TSE-35A
35.6
32¡«60
600
11
15
85
115
3.1
4.2
30¡«55
45¡«75
TSE-40A
41
32¡«60
400
22
250
6
65¡«110
TSE-40B
 
 
600
800
1000
30
45
55
225
255
250
5.5
6.2
6
90¡«150
135¡«225
165¡«275
TSE-52A
51.4
32¡«60
500
45
405
5.1
135¡«225
TSE-52B
 
 
600
800
1000
55
75
90
415
425
405
5.2
5.3
5.1
165¡«275
225¡«375
270¡«450
TSE-58A
56.7
32¡«56
400
45
510
4.6
135¡«225
TSE-65A
62
32¡«60
400
500
55
75
620
675
4.4
4.8
165¡«275
225¡«375
TSE-65B
 
 
600
800
1000
90
110
132
675
620
595
4.8
4.4
4.2
225¡«375
330¡«550
396¡«660
TSE-75A
71
32¡«60
400
500
500
90
110
132
1015
1005
1190
4.7
4.6
5.5
225¡«375
330¡«550
396¡«660
TSE-75B
 
 
600
800
132
160
990
900
4.6
4.2
396¡«660
480¡«800
TSE-85A
81
32¡«56
400
160
1800
5.7
480¡«800
TSE-85B
 
 
500
600
200
220
1800
1875
5.7
5.2
600¡«1000
660¡«1100
TSE-95A
93
32¡«56
400
250
2815
5.9
750¡«1250
TSE-95B
 
 
500
600
800
250
315
400
2250
2365
2250
4.7
5
4.7
750¡«1250
945¡«1575
1200¡«2000
TSE-135A
131
32¡«48
400
550
6190
4.6
1650¡«2750
TSE-52C
TSE-52D
51.4
32¡«60
500
600
800
1000
75
90
110
132
675
675
620
594
8.5
8.5
7.8
7.5
225¡«375
270~450
330¡«550
400¡«660
TSE-65C

TSE-65D
62.4
32¡«60
400
500
600
800
1000
110
132
160
200
250
1240
1190
1200
1125
1125
8.8
8.5
8
8
8
330¡«550
400¡«660
480¡«800
600¡«1000
750¡«1250
TSE-75C

TSE-75D
71
32¡«60
400
500
600
800
1000
160
200
250
315
400
1800
1800
1875
1770
1800
8.3
8.3
8.7
8.2
8.3
480¡«800
600¡«1000
750¡«1250
945¡«1575
1200¡«2000
TSE-85C

TSE-85D
81
32¡«56
400
500
600
800
220
280
350
450
2485
2520
2625
2530
7.9
8
8.3
8.1
660¡«1100
840¡«1400
1050¡«1750
1350¡«2250
TSE-95C

TSE-95D
93
32¡«56
400
500
600
350
450
550
3940
4050
4125
8.3
8.5
8.7
1050¡«1750
1350¡«2250
1650¡«2750


Model number demonstrates,Exampel:TSE-52A/500-45-36
Co-rotating twin screw extruder series
Screw nominal diameter
Series A,normal series (n<600r/min,T/A3<6);
Series B,high speed series (n¡Ý600r/min,T/A3<6)
Series C,high torque series (n<600r/min,T/A3¡Ý8)
Series D,high speed and high toeque series (n¡Ý600r/min,T/A3¡Ý8)
500Max.Screw rotary speed(r/min);
45Mai motor power(kw);L/D

After saling Masterbatch extruder, if necessary, We will send one or two engineers to set up and commissioning of the  Masterbatch extruder until it running in normal state. Druing the time your workers who will operate the Masterbatch extruder will be trained.
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